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EMS Industry & PCBA

Electronic Design & Development Services (EMS & PCBA).

Our Electronic Manufacturing Services (EMS) division supports customers throughout the entire lifecycle of their electronic products: from the initial idea to mass production and long-term service. We integrate electronic design, hardware development, embedded firmware, PCB/PCBA engineering, prototyping, validation, and industrialization into a single workflow built to ensure reliable, repeatable, and cost-efficient manufacturing.

Rather than acting only as a manufacturer, we work as an engineering partner. We review requirements, propose architectures, optimize costs, and ensure that every design is robust, testable, and scalable to volume production. Our approach follows industry-proven engineering practices such as V-model development, DfX (Design for Excellence), and software quality standards adopted by leading EMS companies.

Technical Consulting & Product Definition

This early consulting stage minimizes design risks, shortens time-to-market, and ensures the product can be manufactured, certified, and maintained over its full lifecycle.

Before drawing the first schematic, we help turn ideas into feasible products:

Requirements

Requirements analysis and use-case definition.

Feasibility Studies

Technical and economic feasibility studies.

Product Specifications

Functional and technical product specifications.

Design Review & Optimization

Design reviews and improvement proposals

Hardware Design & Electronic Architecture.

Every design is created with manufacturability, testability, and compliance in mind from day one, reducing redesign cycles and production risks.

We develop custom hardware for a wide range of applications, including industrial sectors such as automation, robotics, and energy systems. Our expertise extends to consumer electronics, smart connected equipment like wearables, IoT devices, and gateways, as well as critical electronics used in medical equipment, security systems, and communications:

Electronic Architecture

Electronic architecture definition (analog, digital, power, RF when required).

Component Selection

Component selection based on availability, cost, reliability, and lifecycle.

Schematic & Documentation

Schematic capture and creation of complete engineering documentation.

Hardware Integration

Integration with sensors, actuators, wireless communications (WiFi, BLE, LoRa, etc.), and industrial buses.

PCB & PCBA Design.

The result is production-ready PCBA with lower defect rates, improved test performance, and predictable manufacturing behavior.

We deliver PCB layout and engineering for designs ranging from simple boards to high-complexity, high-density layouts:

Rigid & Flex PCB Types

Rigid, flex, and rigid-flex PCBs.

Multilayer / HDI Boards

Multilayer and HDI boards.

High-Speed PCB Design

Multi-gigabit interfaces, DDR memory routing, differential pairs

Power & Thermal Design

Power electronics, thermal management, and controlled impedance routing.

DFM/DFA/DFT Reviews

Reviews DFM/DFA (Design for Manufacturing / Assembly) and DFT (Design for Testability).

Manufacturing Documentation

Generation of complete documentation for manufacturing and assembly (Gerber, ODB++, pick-and-place, drawings, BOMs, etc).

Embedded Firmware & Software Development.

We deliver firmware that is stable, maintainable, secure, and optimized for the target hardware.

We complement hardware with high-quality embedded software tailored to each application:

Development for microcontrollers and SoCs(ARM Cortex, FPGA with soft-core, etc.)

Selection and integration of RTOS or embedded operating system when required.

Device drivers, communication stacks(Ethernet, WiFi, Bluetooth and industrial protocols).

Bootloaders, OTA updates, and secure firmware architectures.

Compliance with software development standards (MISRA, SIL, ASPICE software safety frameworks).

Automated functional, unit, and integration testing.

Rapid Prototyping & NPI (New Product Introduction).

This reduces uncertainty early and ensures the transition into mass production is smooth, predictable, and cost-efficient.

We turn designs into working, testable products through prototyping and controlled industrial ramp-up:

Prototype Development

Production of functional and industrial prototypes

Design Refinement

Design adjustments after lab and field testing.

NPI Documentation

Preparation of NPI documentation (optimized BOM, work instructions, process definitions).

Manufacturing Ramp-Up

Controlled ramp-up into pre-series and volume manufacturing.

Test Engineering & Validation.

Our goal is to achieve maximum test coverage at the lowest cost per unit, while providing full traceability for every PCBA produced.

We develop complete test strategies to ensure consistent product quality:

Test Strategy Definition

Definition of global test strategy (ICT, functional test, boundary-scan, etc.)

Test Fixtures & Benches

Design and manufacturing of test fixtures, jigs, and automated test benches.

Test Software & Reporting

Development of test software and reporting systems.

Validation & Qualification

Electrical, thermal, and environmental validation.

Laboratory, Certification & Compliance Support.

These services reduce external lab iterations and accelerate the path to official product approval.

Our engineering and test ecosystem enables efficient pre-compliance and certification work:

EMC Pre-Compliance

Electromagnetic compatibility pre-compliance (EMC).

Environmental Stress Testing

Environmental stress tests (temperature, humidity, vibration, shock, etc).

Electrical Safety Testing

Electrical safety measurements

Regulatory Certification Support

Support with regulatory certification (CE, EMC, product safety, industry-specific standards).

Industrialization, Manufacturing & Supply Chain.

This ensures high manufacturing robustness, lower lifecycle costs, and better resilience to market changes.

We design with manufacturing in mind and support the complete industrialization process, following the “Design for Excellence” philosophy used by large international EMS:

Assembly Process Optimization

Definition and optimization of SMT, THT, and box-build assembly processes.

Lean Production Line Design

Lean-oriented production line design.

Supply Chain Management

Supply chain management: component sourcing, alternates, obsolescence handling.

Logistics & Distribution

Logistics and distribution setup, including end-customer delivery when required.

Redesign, Maintenance & Lifecycle Support.

Beyond to the development of new products, we offer redesign and maintenance services to extend the useful life of existing equipment:

Component obsolescence management and redesign or product reengineering.

Performance, reliability, and energy-efficiency upgrades.

Hardware/firmware updates, repair, and refurbishment programs.

Version control, documentation updates, and change traceabilit.

Get Started Today.

Want to explore the potential of your intellectual property? Contact us to discuss how we can help you generate revenue through EMS industry.

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